Zulu Pods is a pioneering aerospace startup founded by former Pratt & Whitney engineers. Their flagship product — the ZPOD — is transforming fluid delivery systems for small, expendable platforms. As the company rapidly grows, it remains focused on delivering high-impact solutions to market.

Challenge

Facing tight timelines and upcoming flight testing, Zulu Pods needed fast, dependable custom packaging to ship prototypes in Q1 2025. The solution had to allow for late-stage design changes while maintaining a professional presentation.

Solution

BCI responded immediately. The BCI design team developed custom corrugated packaging with foam inserts. When a last-minute product change arose, BCI quickly created a revised insert accommodating both versions. The collaboration was fast, flexible, and seamless.

results

  • Prototypes shipped to four key customers
  • Packaging helped secure flight testing commitments
  • Professional presentation reinforced product credibility.

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